Cable Tray Roll Forming Machine

الوصف

Production flow of line    
5T Decoiler-leveling machine-feeding machine***0T auto punching machin**0 groups roller roll forming-cut-off **-run out table   
    
Technical data    
a.       Material: Gr**0 high tensile steel    
b.      Thickness of product: 2.5mm    
c.       Width of product: **0mm    
d.      Height of product: **0mm    
e.       Currency for device: AC **0V, *0HZ, 3PH    
f.        Material Gr**0 high tensile steel for debug and inspect are provided by buyer    
    
Composition of whole line    
1.     decoiler    
a.       manual expanding core    
b.      width of coil: **0mm    
c.       loading weight (max): 5tons    
d.      Inner hole diameter of coil: ******0mm    
e.       Diameter of coil (max): ***0mm    
f.       No power, with brake device    
    
2.     leveling machine    
a.       Thickness of processed material: 3mm    
b.      Width of processed material: **0mm    
c.       Leveling shaft: 9 pcs,  pinching shaft: 2 pcs    
d.      Diameter of shaft: *0mm    
e.       Material: *0Gr steel    
f.       Rigidity: HRC*5°**7°    
g.      Power : 5.5KW motor    
h.      Transmit by girth gear and chain    
i.       Speed : 8m/min     
    
3.     feeding machine    
a.       width of feeder: **0mm    
b.      thickness of process material: 2.5mm    
c.       quantity of roller: 4 pcs    
d.      material of roller: GCr*5 steel    
e.       hot treatment rigidity of roller: HRC*5°**7°    
f.       servo motor: 2 KW (Brand: Japan)    
g.      speed of feeding: ***0m/min    
h.      transmit by girth gear    
    
4.     **0T Punching machine    
a.       Work pressure: **0T    
b.      Work times: *5 times/minutes    
c.       Equip step drive punching mould: 1 unit ( punch two rows hole each time)    
    
5.     Roll forming main machine    
a.       Product width can adjust **0mm    
b.      Groups of roller: *0 groups    
c.       Material of roller: Cr*5 Steel    
d.      hot treatment rigidity of roller: HRC*5°**7°    
e.       surface of roller: polishing    
f.       material of roller: GCr*5 steel    
g.      diameter of main shaft: *2mm  material: *5# steel    
h.      bearing of roller: ****2    
i.        thickness of side wall: *5mm    
j.        transmit method: chain and girth gear    
k.      Main frame: welded by 8# groove steel     
l.        Motor: *1KW , **0 speed reducer ( respectively : 2 pcs)    
m.    Speed of roll forming: **8meters/minuts    
n.      Equip cooling water pump device    
    
6.     Cut-off    
a.       Oil pressure station: 1 set    
b.      Motor of oil pressure station: 5.5KW    
c.       Cutting mould: 1 unit ( scrap cut-off)    
d.      Material of cutting mould: Gr*2 steel    
e.       treatment rigidity r: HRC*0°**2°    
    
7.     run out table    
a.       length: 6 meters    
b.      welded by groove steel    
c.       discharge material by pneumatic    
    
8.     Electric control part    
a.       Adjusted speed by Japan Frequency converter, servo motor (Japan)    
b.      PLC (Mitsubishi) and human machine interface   
c.       Control electric component: TaiWan Shi Lin or TianDe , or Schneider    
d.      Measure length by cylinder fix hole and length method  
e.       Stop machine to cut off