TCK Steel Cord Conveyor Belt Online Automatic Inspection Syste

الوصف

Julie Wang 

Global Business Development Dept

TCK Wire Rope Inspection Technology Co., Ltd.

Email: *@********************>

Steel cord conveyor belts, as the important conveying equipment in mining, port, steel mills, and power plants fields, have always been paid much attention by managers for their safety running state. During the operation process of conveyor belt, the splice twitch, broken cords, serious corrosion and other hidden defects might cause serious belt broken accidents. Therefore, users expect to solve the inspection difficulty about safety hidden dangers of conveyor belt urgently.

The successful development of TCK Conveyor Belt Inspection System creatively proposes a new security monitoring solution, which overcomes the worldwide technical problems. The system can not only accurately detect the hidden dangers such as twitch, displacement of steel cord splice, breakage, fatigue and corrosion, but also reduce the use and maintenance cost of conveyor belt which improves the operation efficiency. So it is the world’s most advantaged steel cord conveyor belt detection equipment.

    
Technological innovation

1.High resolution: the instantaneous detection precision value of the steel cord splice displacement can reach 1mm, and can automatically analyze the average and maximum displacement in each operation period. So those accurately and efficiently identify the permanent displacement and elastic displacement of the steel cord splice.

2.High sensitivity: TCK sensor (sensitivity: 5V/Gs) is ***0 times more sensitive than Hall element (sensitivity: 7mV/mT under *0V excitation voltage), so it can get a reliable quantitative detection for various early hidden danger like splices twitch, internal breakage, fatigue and corrosion…etc.

3.Real-time performance of system: Highly integrate the computer, intelligent software and communication technologies together. In the process of on-line quantitative non-destructive testing, the system can take a real time alarm, indicating the safety belt status and showing the holographic perspective image of internal metal structure and defects distribution of the conveyor belt.

4.Precise positioning: TCK Conveyor Belt Inspection System adopts horizontal + vertical response sensor arrays which can achieve the two-dimensional precise positioning of internal defects of steel cord conveyor belt; the location error is less than *0×*0mm

5.Image reconstruction: TCK monitoring software, based on real-time sensor data, dynamically constructs the steel cord image visually. It can take a quantitative and positioning identification for splice displacement, break core, corrosion, abrasion…etc, issue the tips with different colors according to the defect value, and send the warning messages.