Description
Description of straight line wire drawing
machine:
The Straight Line Wire Drawing
Machine is applicable to high/low carbon steel wire, stainless
steel wire, non-ferrous metals wire. Its drawing capstan undergoes
the hardness spray welding and grinding treatment as well as
dynamic balance verification. With internal water cooling and
external fan cooling systems; the drawing die base can be drawn
out, easy for replacement, and equipped with internal water cooling
system; with the protection devices including the safe gate,
breaking stop, and emergency stop, the driving gear in the gear box
undergoes the high hardness grinding treatment, long in service
life and low noise.
Wire Drawing
Line:pay-off stand - wire
descaling machine - wire pointing machine - butt welding machine -
wire drawing machine - annealing machine - spooler
take-up
Technical parameters of deadbeat wire drawing
machine:
Model: LZ**0
Capstan diameter: **0 mm
Draw passage: ***2 times
Material strength: less than ***0 Mpa
Incoming dia.: 8 mm
Outgoing dia.: 1.6 mm
Average partial compressibility:
*2%
Max. Wire drawing speed: *2
m/s
Single motor power: ****5kw,
frequency-changed
Main part of straight wire drawing machine
Capstan
material: Based body *5 steel,
working surface sprayed with carbonside tungsten alloy powder,
hardness above HRC*0, surface roughness 3.2Ra. Capstan cooling:
internal narrow seam water-cooling (external can use wind force,
wear silk)
Transmission
system: LZ***-LZ**0 wire drawing machine drive through one
grade or two grade with a strong narrow V belt smoothly.
LZ***-LZ***0 with a powerful drive system which is one grade narrow
V belt and one grade hardened gear (vehicle offset spiral bevel
gear with) transmission, coincident with high, smooth transmission,
low noise; can also use a strong Narrow V belt drive gear box +
standard hardened.
The die
box: The boxes is lubrication and
cooling cavity, using the Hough model (pressure), box can be
universal adjustment, die size: for users provide (the common use
*0mm**0mm). Rotary die boxes, pressure mold and mold box mix gray
box device are for chosen.
Tuning
Device: The tuning roller has a
sprayed surface and is wear-resistant, and adopts pneumatic reverse
tension tuning with the tension constantly adjustable
Controlling
system
1) The main form of control system adopts home-made
frequency converter or the brand confirmed by the customer to
promise the high accuracy.
2) The secondary circuit use German production
S****0 PLC controller, so the automation degree of machine greatly
improve, protection machine fault.
3) Parameters input by the touch screen, the
operation is simple, high reliability, drawing process broad, and
can be easily realized jump touch drawing
Wire pay off
system: Pay-off stand or I-spool
pay-off machine
Wire take-up machine:
Main
Functions: meter counter: 0.1% tolerance; the machine
decelerates automatically at fixed length and stops; it can perform
wire breaking detection and stop automatically; any drum joggles
positively and negatively and links left and right; all failure
information and handling information can be displayed; all movement
information is monitored. It supports any die arrangement process,
can make compensation automatically through tuning after the die is
worn out, which makes it not easy to break the wire. It is provided
with a jumper which can cut out drum drawing freely so as to adapt
to different processes. It can perform remote control and diagnosis
with the backup of the industrial Ethernet according to customers’
requirements.
Safety and
Environmental Protection:Adopting
a fully enclosed protection system, it has good safety; a dust
removing pipeline system can be set to reduce dust pollution
according to users’ requirements.
Material Suitable for
Drawing: Welding rod; welding
wire (gas-protection welding wire, submerged arc welding wire,
flux-cored welding wire); steel wire (high, medium and low carbon
steel wire, stainless steel wire, pre-stressed steel wire, tyre
bead steel wire, rubber tube steel wire, spring steel wire, steel
cord, etc.); wire and cable (aluminum-clad steel wire, copper wire,
aluminum wire); alloy wire and other metal wire.
