Description

XG***0/J (**0buckets/H) PLC-Controlled Microcomputer Automatic Bottle Washer & Filler manufactured by our company, which concentrates the functions of bottle washing, filling and capping with 5 and 3 gallons on one set of machine and manufactured with the standard of America Drinking Water Industry Association & with reference to overseas newest type of equipment.
3/5Gallon Barrel filling mahcine employs key components of electrical appliances and metal materials manufactured by name brand factories from home and abroad. It is not only with the advanced technology, high automatization, easy operation and reliable performances as the genuine device from abroad, but also features with small size, small weight and beautiful appearance, anti-corrodibility, thorough disinfection, effective anti-air pollution and high quality, which is available for the production of 5 & 3 gallons bottle filling, and be applied to the food & drink industry, medical industry and chemical industry widely.
The operation procedures of Microcomputer Auto Bottle Washer and Filler from the bottle entering→       pure water interior and exterior washing→ disinfectant solution washing→ water washing inside and outside→ pure water washing inside and outside→ bottle dropping down→ bottle seated on the bottle pushing supporter→ pure water filling→ (cap-aligning) cap pressing→ output of filled bottle, which is controlled by PLC with the functions of automatic finish, precise orientation, little manpower and low working intensity. The complete set of equipment is manufactured by high-strength stainless steel materials and stainless plate steel with precise argon arc, little distortion and fair welding veins. The conveying component structures with stainless steel to assure normal running of the device under various conditions. Nonmetallic components are manufactured elaborately by wearable materials, such as nontoxic PP plastic, etc. In order to make the performance of the device more stable, most of conveying electromotor and booster pump are those products for exportation and electrical components manufactured elaborately by imported series of products or name brand series of products at home.
After purchasing our device, please proceed to moving, installation, testing, operation and maintenance according to this instruction strictly so that the device is in good conditions.
Main technical parameters of the **0BPH 3/5gallon bottled water device:
Production capacity **0 Buckets/hour
Bottle’s capacity *8.9 Liters (equal to 5 gallons)
*1.3 Liters (equal to 3 gallons)
Bottle’s specification (mm) Φ**0×**0×Φ*6
Φ**0×**0×Φ*6
Cap’s specification (mm) Φ*8×*0 (strip:L*8mm,W:7.5mm)
Rated input power 2.8KW
Electromotor power Conveying electromotor 0.*7KW
Disinfectant washing pump 0.*7KW×2
Pure water washing pump 0.*7KW
Pure water washing/filling pump 0.*5KW×2
Cap-aligning electromotor 0.*6KW
Power supply AC **0V±5% *0Hz
Rated current 8A
Net weight **0kg
Outer size ***0×**0×***0(mm)
Requirement of air compressor 0.1 M3 0.*7M3/Min 0.8MPa/Cm2
Requirement of water supply 4.8M3/H
Mechanism of the 3/5gallon bottled water machine
1.5Gallon bottled water machine’s framework
Main supporter of the machine consists of stainless steel foursquare pipe with beautiful appearance and firm structure. Subsidiary supporter which is joined to the main supporter functions for separating the workaround and supporting.
2. Washing part: consisting of conveying structure, water tank, water washing pipeline, etc.
Conveying mechanism of washing
The mechanism uses the whole machine frame as basic prop up with conveying electromotor and drive bearing fixed on the supporter. The conveying motor carries the driving shaft, driven shaft and two pairs of nylon chain wheels and stainless steel chains on the shafts. And then the stainless steel chains convey the bottle seat which is fixed on it to transfer the bottle to be disinfected.
Water tank
The machine equips two tanks made by stainless steel plate. One is used for disinfectant solution, which is employed for disinfectant collection and circulating. The other one is water tanks, which are employed for water collection and circulating. There is no water tank for pure water which will be refluenced to the water tank. There is a water gauge for observing the height of disinfectant.
3) Water washing pipeline
The machine’s pipeline is conglutinated by special water pipe fittings with food grade products. Disinfectant, germfree water (pure water) washing, germfree water (pure water) filling and water filling pipeline are independent. Disinfectant is supplied by water tank while germfree water (pure water) is supplied by outer mechanism; germfree water (pure water) washing and filling are separated into two pipelines, on which install one electromagnetic valve respectively. Individual electromagnetic valve and pump turn off after finishing washing or filling.
 
3. Filling capping system part: consisting of filling, capping and bottle sending system.
1) Bottle pushing & filling system
The bottle pushing mechanism is constructed by the connection of bottle pushing cylinder and stainless steel bottle pushing bracket, its fixed pedestal builds in the machine’s framework. Water filling system consists of stainless steel water filling head, filling electromagnetic valve and filling head location adjusting plate.
2) Cap-aligning, cap-covered and capping system
The cap-aligning system consists of cap-aligning box, cap-aligning tray, cap-aligning electromotor and bottle cap slide track. The cap is slid into the cap-covered area from the cap-aligning slide track for waiting to be covered. When the full bottles pass the cap-covered area, the cap is covered on the bottle head depending on the contrary force from bottle carrying and cap-covered mechanism, being pushed into the capping area synchronously. Capping mechanism consists of capping tray, capping cylinder and adjustable capping supporter. It starts to cap while the conveying electromotor runs. (The whole capping mechanism can be regulated up and down according to the height of the bottle.)
Note: In order to make the machine more stable during its working, the bottle caps on the cap-aligning mechanism must be kept dry and can not be dripped for prevention of electric breakage, which makes the equipment unable to work.
3) Bottle out conveying system
Bottle out conveying system consists of bottle out supporter, bottle pushing cylinder and bottle conveying slide track. The disinfected and washed bottles will be overturned to the bottle conveying slide track by the bottle washing conveying mechanism. The bottle conveying cylinder runs and pushes bottles to the filling location, then conveys it to the cap-covered area and capping area by next disinfected and washed bottle, and be pushed out.
4. Electric system
The electric part consists of PLC controller, AC contactor, Time Relay and Air Switch.
5.  Pneumatic system
The pneumatic part consists of Cylinder, Pneumatic electromagnetic valve and pneumatic control electric control box.