الوصف

Juice beverage filling machine (monbloc *-in*1 filling machine)
A,summary:
 RXGF mono block automatic hot washing filling capping unit( monobloc *-in*1 machine) for pet bottle  is a kind of advanced hot filling machine for juice beverage, and tea beverage, which developed by ourselves basing on combined with advanced international filling technology. This machine adopts hold bottom of bottles for feeding. It is only need to change a fewer parts for different bottles, so it will be suitable kinds of bottles, and steady feeding.

Filling way is micro negative pressure and gravity filling. This special filling technology do not only improve filling speed and filling precision but also prevents from generating air bubble in filling process. Sanitation grade circulation system insures the temperature of product when filling accurately, and supplies reliable quality guarantee. The technology that catching cap continue to capping cap is brought from French and up to the lead level in nation.

Fruit juice after mixing, the beverage fruit juice passes through UHT system for instant super high temperature sterilization. After being up to technical requirement, fruit juice delivered to fill cylinder in filling machine by pump. At this time, it will not filling fruit juice, but for continuing to reflow into reflux cylinder. If the temperature is inspected without arriving at technical requirement, fruit juice return UHT system for heating again. When the temperature in reflux cylinder is checked and up to technical requirement, it will start to filling.

It will open vacuum pump when filling, vacuum ball adjustable valve make negative pressure in reflux drum be up to technical requirement. There is liquid level inspection in reflux drum, when it exceeds highest liquid level, reflux pump start to work and pump fruit juice back to UHT system; when it be up to low  liquid level, reflux pump stop working. When doing CIP cleaning process, UHT system stop working, filling valves fit false bottles, cleaning solution ( acid fluid, alkali liquor, clear water ) will enter into high level cylinder, distribution cylinder, filling valves, dropping cylinder, and reflux cylinder one by one at the speed of *2Kg/cm2 pressure from liquid inlet of filling machine and then return CIP cleaning machine again. During washing process, it can open reflux pump to washing reflux cylinder in circle through washing ball on upper of reflux cylinder.


B. Feature:

1). The machine frame adopts steel structure as main parts, such as external layer is made by stainless steel SS**4, frame is made by stainless steel SS **4, and adjustable foundation is also made by stainless steel SS**4.

2). Conveying system adopts star wheel and stainless steel conveying chain, which has stable transportation, and smaller deformation.

3). Reduction gearbox for motor is Chinese brand, the cap silo are made by stainless steel SS**4 and done high polishing which decreases second pollution for caps. Cap dropping groove is also made by stainless steel SS**4. The cap silo and cap dropping groove have no cap inspection system to control the speed of cap feeder and overall machine automatically.It can realize that no cap conveying when there are no bottles and stop automatically when there is no cap for dropping.

4).The full sealed cap silo is made by stainless steel SS **4, the conveyor belt conveys caps smoothly without noise. Automatic control system controls the operation under the help of electronic detection system of cap sorter.

5).Hygiene grade inlet adopts stainless steel flexible hose, recovery cylinder made by stainless steel SS**4 are done mirror polishing treatment for its inner surface, Hygiene grade circulating pump, vortex fan, stainless steel SS**4 pneumatic valves, joints, two sets of temperature detection and control system.

6). both the main motor and reduction gearbox are with frequency control. Each motion mechanism part is driven by gearwheel with stable running. Each bottles conveying star wheel is made by engineering plastic with Security protection mechanism.

7). The PLC, transducer, relay, photoelectric switch, sensor switch relay components, touch screen operation panel, pneumatic components are imported.


C. Model list